FAME Open House @ C&B Machinery

FAME Open House @ C&B Machinery

Discover Your Future in Advanced Manufacturing: Attend the FAME Technician Training Program Open House

Are you interested in a career that’s shaping the future? Join us for an exciting evening at the FAME Technician Training Program Open House!

When: Thursday, October 24, 2024, from 6:00 PM to 7:30 PM
Where: C&B Machinery, 55397 Lyon Industrial Drive, New Hudson, MI, 48165

Why Attend?

  • Explore Career Opportunities: Learn how the FAME Advanced Manufacturing Technician (AMT) program at Washtenaw Community College can open doors to a thriving career in advanced manufacturing.
  • Get an Exclusive Look: Tour C&B Machinery’s state-of-the-art advanced manufacturing facility.
  • Network with Industry Experts: Connect with professionals and learn from their experiences in this fast-growing field.

Event Highlights:

  • Dynamic Presentation: Learn about the FAME Technician Training Program, including curriculum, manufacturing core exercises, and career pathways.
  • Exclusive Tour: Take a guided tour of C&B Machinery’s advanced manufacturing space.
  • Interactive Q&A: Ask questions and get answers from industry experts and program representatives.

Secure Your Future Today:

Limited spots are available, so register now to ensure your place at this informative and inspiring event.

Register Here: https://annarborusa.org/event/fame-technician-training-program-open-house-cb-machinery/

Learn More Here: https://fame-usa.com/fame-program-for-students/

Don’t miss this unique opportunity to learn about the FAME Technician Training Program and discover your future in advanced manufacturing!

New C&B Clamp Bore Grinding Machine Offers Simplified Design

New C&B Clamp Bore Grinding Machine Offers Simplified Design

C&B Machinery (C&B) announced the completion of their newly redesigned Clamp Bore Face Grinding Machines. After months of planning, redesigning, and building the machines, C&B is excited to announce the latest CBVR-2F-2S model Clamp Bore Grinders.

Clamp bore face grinding machines are specifically designed for generating tighter squareness/perpendicularity tolerances for high-precision face grinding applications.

After numerous discussions, brainstorming sessions, and conversations with our customers, C&B embarked on the challenge of updating the design of their Clamp Bore Face Grinding Machine. The process took about a year with multiple redesigns throughout the process. Collaboration between Sales, Engineering, and Service Engineers helped achieve the final design.

FEATURES AND BENEFITS:

  • An ideal fit for tighter tolerances required for EV Drive Gears.
  • Overall Simplified Design
  • Reduced Cycle Time
  • Reduced Price
  • Reduced Downtime
  • Reduced Spare Parts
  • Reduced Swarf Buildup
  • Easier Access for Maintenance

We Consider Our Customers Our Partners

When asked about redesigning the C&B Clamp Bore Face Grinding Machine, President of C&B Machinery, Bill Tulpa, said the following:

Listening to our customers was the main push for us, but we also listened to our Service Engineers. We consider our customers our partners. We want honest feedback from them. They live with our machinery every day. We asked them what improvements would help them the most with uptime, maintenance, and overall production. We took the feedback from our customers and our Service Engineers and made the necessary improvements. I don’t think our newly designed Clamp Bore could have turned out better. It was truly a team effort!

Jeff Allen, Vice President of Operations, added:

The idea of implementing a robot into the clamp bore grinding machine has been getting bounced around for years. We facilitated numerous brainstorming sessions and discussions. The kind of brainstorming where you wake up in the middle of the night with an idea. That was the excitement around this redesign.

We also put a lot of weight on specific customer feedback and requests based on existing customers using older model clamp bore face grinding machines. There were specific requests on what design changes they would like to see on the new model.

The previous design of the C&B Clamp Bore Face Grinding Machine had a gantry system that made servicing the machine a challenge and required a high number of spare parts.

Standard clamp bore face grinding machine design included a gantry system that required a large number of parts. All of these parts were located within the interior of the machine, making servicing the machines difficult, as the space to work was very tight. The C&B Engineering Team worked to improve our work holding tooling and remove the gantry to achieve the desired upgrades. Allen provided details about the design:

The core components of the machine stayed the same. We repositioned the spindle columns to replace the gantry mechanism. This one change allowed for several previous components to be removed, making the machine more open and maintenance-friendly. The main change is that we have incorporated a Fanuc robot within the machine for the movement of parts.

 The part handling area of the machine is simpler than in previous models. This is an area where many of our service calls occurred. The new design fixes the issue before it happens.

After testing multiple design concepts, the new design will be put into production in the very near future and multiple machines are being manufactured. This machine design allows users easier access to the spindles, gauges, and work holding than previous models. It also provides better coolant flow and minimizes areas for swarf buildup.

PTG - Holroyd Machine Tools
Does My Spindle Need a Rebuild?

Does My Spindle Need a Rebuild?

Symptoms of Spindle Failure

Is your grinding machine experiencing any of the following symptoms?

  • Vibration?
  • Excessive Noise?
  • Part Quality Issues?

These are common issues that could indicate that your spindle may be failing, needs maintenance, or needs to be completely rebuilt.

Self-Diagnose Spindle Failure

Below are steps that can be taken internally to diagnose if your spindle needs to be rebuilt or if a double disc grinding spindle expert from C&B Machinery should be scheduled to evaluate further.

  • Preparation – Turn off the machine and disconnect/lock out the power source(s), allowing the machine to be inspected safely.
  • Inspection – Perform a visual inspection looking for signs of damage and wear. Some common items and areas to inspect are as follows:
    • Spindle Bellow/Boot – Inspect the rubber spindle boot to ensure there are no cracks, tears, or holes. If damaged, this should be replaced to avoid damage.
    • Lubrication – Inspect all lubrication ports and lines to ensure that all critical areas of the spindle are being greased.
    • Grease – Inspect grease in all areas of the spindle to ensure proper consistency. If any of the grease has a “milky” type consistency or texture it may be contaminated with coolant/water and further evaluation is necessary.
  • Measurements – Checking the spindle for deflection or backlash can tell you a lot about the condition of the spindle overall. An excessive amount of deflection or backlash in the spindle assembly or infeed system means that the spindle should be torn down, inspected, and rebuilt to ensure the longevity of the grinding machine.
  • Pro Tips!
    • Outboard Bearing Support – Be sure to also inspect the outboard bearing support, if applicable, as sometimes the failure could be in this assembly and not the actual spindle.
    • Rotary Union (Deublin) – This component, which allows for through spindle coolant, may fail causing excessive vibration and noise. This can be misleading while diagnosing a spindle failure and can be easily tested by removing the rotary union and running the spindle temporarily to see if the vibration and noise go away. If it does, replace the component before any further damage occurs to the spindle.

Conclusion

The most effective way to avoid spindle repairs is to perform regular, scheduled preventative maintenance on all of your grinding machines. Keep in mind that time and use will wear down parts of any machine and repair and/or replacement will eventually be required. After following the steps above, if you find that your spindle is in need of repair or rebuild, it is best to work with a company that specializes in these types of spindles. C&B Machinery has a long history of providing spindle rebuild services on a variety of different machines. Our team specializes in rebuilding Besly, Gardner, Giustina, and Mattison grinding machine spindles and is familiar with the varying specifications for each machine make/model.

We look forward to connecting with you and discussing your spindle rebuild needs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revitalizing Precision: Rebuilding Double Disc Grinding Machines

Revitalizing Precision: Rebuilding Double Disc Grinding Machines

Customer: Help! We have a 50 year old grinding machine with outdated controls and grinding quality is decreasing daily.

In the ever-evolving landscape of industrial machinery, C&B Machinery has been working with customers in similar situations for over 40 years. The life cycle of equipment often presents challenges that demand strategic decisions. When it comes to double disc grinding machines, there are multiples avenues to restoration and revitalization. This article discusses two of the most popular: rebuilding and re-engineering. Each offer distinct pathways (and budgets) to breathe new life into these precision machines.

Rebuilding: Restoring Original Prowess

Re-building a double disc grinding machine can be compared to a meticulous restoration project, aiming to bring the machine back to its original or near-original condition. While not delving into radical design changes, this process focuses on replacing worn-out components and refurbishing existing parts, ensuring the machine operates within its original specifications.

 Scope:

Replacement or refurbishment of specific components, such as bearings and motors.

Focus on repairing and rejuvenating worn-out parts.

Purpose:

Extending the machine’s lifespan and improving reliability while ensuring adherence to original specifications.

Outcome:

A double disc grinding machine that closely resembles its original state but with replaced or refurbished components, delivering modern, reliable performance.

Remanufacturing: Elevating Beyond Original Design

Remanufacturing is the epitome of restoration, going beyond mere refurbishment to create a machine that surpasses its original capabilities. This comprehensive process involves disassembling the machine, inspecting every component, and incorporating modern technologies to achieve superior performance and efficiency.

Scope:

Comprehensive restoration, potentially surpassing the original specifications.

Integration of modern technologies to enhance the machine’s capabilities.

Purpose:

Achieving a like-new condition and positioning the machine for superior performance and extended lifespan.

Outcome:

A double disc grinding machine that combines the best of the original design with upgraded and new components, achieving peak performance and reliability.

Conclusion: Choosing the Right Path

The choice between re-engineering and rebuilding depends on various factors, including:

A. The machine’s current condition

B. Desired level of improvement

C. Budget considerations

As the grinding industry has evolved, these processes offer a roadmap for ensuring that double disc grinding machines not only withstand the test of time but continue to remain as formidable tools in the modern manufacturing landscape. Whether it’s a transformative re-engineering venture or a meticulous rebuilding effort, the goal is clear: to breathe new life into your precision machinery and meet the grinding demands of the future.

2024 Orbitform Tech Expo

2024 Orbitform Tech Expo

C&B Machinery will be exhibiting at the 2024 Orbitorm Tech Expo! Be sure to join us at this one day event to learn about all that Orbitform has to offer along with all of their Collaborative Partners. Final all of the details and register by clicking the link below.

Available Sessions:

9:00 am – 12:00 pm

12:00 pm – 2:00 pm

2:00 pm – 4:00 pm

Reflecting on 2023

Reflecting on 2023

As we bid farewell to 2023, we are thrilled to reflect on the remarkable achievements we’ve accomplished throughout the year at C&B Machinery.

Innovation: At the beginning of the year, we set our sights on innovation, and the momentum carried us through the successful launch of the Newly Designed Clamp Bore Face Grinding Machine. It was gratifying to see multiple CBVR-2F-2S machines built and shipped in 2023, a testament to the collaborative spirit with our customers in developing this new design.

Community: Our commitment to the local community has always been a cornerstone of our values. In 2023, we actively participated in two Job Shadow Days and National Manufacturing Day through the coordination of the Livingston Educational Services Agency. These events allowed us to connect with high school students and provide them with insights into specific career fields.

During Job Shadow Days in March and October, students shadowed our Controls Engineer and our Shop Leader/Machine Builder/Service Technician. National Manufacturing Day in October offered a valuable opportunity to showcase our facility and dispel myths surrounding manufacturing careers.

Increased Customer Satisfaction: Our customers are at the heart of our success, and in 2023, we made extra efforts to enhance their experience. The newly designed CBVR-2F-2S Clamp Bore Face Grinding Machine, developed in collaboration with our customers, garnered multiple orders, reflecting their confidence in our products.

We also delved into ways to improve our service offerings and preventive maintenance packages, aiming to extend the lifespan of our machines and meet our customers’ grinding needs more effectively. Stay tuned for more details on these enhanced service options.

Gratitude: As we express our gratitude, it’s essential to acknowledge our membership in the Orbitform Family. The cultural values of Orbitform continuously challenge and inspire the C&B team, pushing our ideas, skills, and pursuits into new and exciting areas.

Heartfelt thanks to our Customers, Vendors, and Business Partners whose collaboration made our 2023 successes possible. We eagerly look forward to working with you in 2024, continuing to provide the best USA-made grinding machines available. Here’s to a successful and prosperous 2024!

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